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"Made in China 2025" is one of China's most important national strategies in the past ten years. In particular, it clearly pointed out that the manufacturing industry is the main body of the national economy, the foundation of the country, the instrument of rejuvenating the country, and the foundation of a powerful country. The construction and innovation of the "factory" which is an important business carrier in the manufacturing industry is also the most important thing that all enterprises pay attention to. In addition to the development trend of the global manufacturing industry, the construction of smart factories in China should pay more attention to the development status of China's manufacturing industry and fully consider the concept, technology and management level of China's manufacturing industry.
As a large-scale it service provider in China, ECCOM provides intelligent factory solutions to users by choosing the most advanced and mature products and technologies in the industry and relying on ECCOM's profound industry background, rich industry experience and strong technical team. Among them, the smart factory that landed in 2017 is the most typical. This user is a large domestic electronics manufacturing group, with 8 - 9 large factories of the same size and many new factories are expected to be built in the future. The factory is one of the new factories built by users in 2017, covering an area of about 1.2 square kilometers and more than 20 single buildings. From the very beginning of the construction, the group determined its ambitious goal of building the factory into the leading automated intelligent factory in China.
For automation and smart factories, most people will focus on the main business, production, process and supply chain innovations of the factory. In fact, from the point of daily operation of a factory, many businesses are organically combined and finally run in an overall way. Only comprehensive innovation and transformation can truly build a workable intelligent factory.
The ECCOM and the user IT department together started with the four main businesses of the factory and cooperated with other departments in charge to carry out sufficient thinking collision in the early stage of construction. From the two dimensions of business dimension and internet of things technology model, the three major business scenarios were summarized:
● Intelligent workshop
Combining the chest card type positioning card, accurately positioning the position and behavior track of workers, combining the working state (three States) of stations transported by the industrial system, making the working state of workers visible, analyzing the working state of workers, arranging digital industrial operations, and optimizing the working process. In the future, vehicle-mounted tags will be combined to realize outdoor storage management and automatic cruise of vehicles in the factory area.
● Digital security
In the security drills or actual security incidents, the personnel in the accident / drill area should know the alarm information (chest card vibration alarm) and evacuate in time by combining the positioning system data and the security system data. And monitor the evacuation status of personnel in the factory area through a unified platform, and accurately locate and rescue personnel who have not been evacuated.
● Intelligent personnel management
Through the integration of the positioning system and the one-card system and the docking of the database, the positioning card and the personnel information database are tightly bound and classified. And on the 3D rendering platform, all personnel positions and online information States are visually presented. And through the digital platform, set up offline action rights for different types of personnel. At the same time, effective personnel safety management will be formed in combination with CCTV system. In the future, it will gradually integrate with more peripheral systems to realize intelligent vehicle import and export management, intelligent factory consumption and other scenarios.
Based on the above-mentioned business scenarios, ECCOM makes full use of the advantages of large-scale it overall service providers, inspects and searches for manufacturers, products and technologies that meet the requirements together with users, and based on multiple dimensions such as product and technology maturity, business scenario matching degree, construction cost performance ratio, system operation and maintenance maturity, etc. The principle of step-by-step implementation of the overall plan helps users to land smart factories from four terms.
The construction of the smart factory itself cannot be accomplished overnight. its landing does not mean the end of the construction cycle, but rather the whole construction and a new start. Through reasonable planning and scientific construction in the early stage, it will lay a solid foundation for the in-depth innovation of the smart factory in the future and provide a vast space for the renewal of various innovative technologies and the integration of products with better quality.
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